• Unit 3A, Adwick Park, Swinton, Rotherham S63 5AB

condition monitoring productsSolving The toughest Reliability challenges FIND OUT MORE GET IN TOUCH We have the expertise, capabilities and tools to take on your toughest reliability challenges to improve the reliability of your plant equipment.

CERTIFIED AND EXPERIENCED ENGINEERS

We operate to ISO 9001-2015 standards and all our engineers are trained to ISO/PCN standards

FLEXIBLE & RESPONSIVE SERVICE

We have 40+ reliability engineers located across the UK, enabling us to be competitive on travel and expenses costs.

TRUSTED RELIABILITY PARTNER

We have a 99% client retention rate for the last 5 years, demonstrating our commitment to great service.

Detect problems early to protect your critical machines

For most manufacturers, unscheduled downtime caused by an unexpected failure on a highly critical piece of equipment is simply not an option. Identifying and preventing failures early can pay dividends, resulting in significant cost savings and downtime avoidance.

Implementing Condition Based Maintenance (CBM) can provide you with valuable insights on the condition of your critical machines, enabling you to proactively schedule your maintenance tasks by only performing maintenance work on assets when required.

The decision to implement condition-based maintenance at your plant can depend on several factors, but a greater return on investment is often seen if your plant is experiencing some of the reliability challenges listed below.

vibration analysis

Are you experiencing any of these problems?

  • Increasing backlogs of corrective maintenance tasks
  • Unacceptable levels of plant downtime
  • High percentage level of intrusive maintenance activity
  • Operational, maintenance, project asset care and support service work is not efficiently delivered
  • Site delivery resources are not effectively utilised
  • Planned preventative Vs predictive maintenance balance is poor
  • Ineffective workflow management and control procedures

We can help

Support you on your journey to better reliability

We can help you make the transition from a predictive to a proactive culture. Whether you are just getting started, improving your exiting equipment reliability programme, or looking for a reliability company that can step in when needed and step back when not, our expertise and CBM tools and technologies make us an ideal reliability partner.

Cut Maintenance Costs

Condition-based maintenance can help your plant make significant savings on your maintenance spend by reducing unexpected failures and increasing machinery availability. It ensures that maintenance work is only performed when irregularities are identified in the real-time data, meaning you can better prioritise your maintenance tasks.

Yield the best return possible on your investment

There is no one size fits all solution when it comes to reliability. That is why we work with you to identify your goals, budget and processes to tailor a programme to your exact needs, making sure you get the best return on your investment possible.  Our success is dependent on your success – we achieve when you achieve.

Get actionable insights on your assets

Your machines talk. Condition-based maintenance technologies enable us to understand what your machine is saying by measuring its signals, messages and patterns. This means we can provide you with reports and recommendations to make data-driven decisions, with enough lead time to plan and carry out corrective actions around your maintenance schedule.

Focus on Continuous Improvement

We always focus on the bigger picture.  We don’t offer a ‘man in the van’ data collection service, our goal is always to look for opportunities to make continuous reliability improvements by regularly reviewing your current maintenance procedures and identifying your short-, medium- and long-term goals, supporting you along the way.

Our Solutions

Our Approach

If you already have a CBM programme in place, our typical approach illustrated below will ensure you are getting the most from your programme.

1

Review

The very first step is to review your technology, processes and people to pinpoint where resources need to be targeted.

2

Scope

We attend your site to establish which machines to monitor, concentrating on highly critical assets which are costly to repair or replace.

3

Set up

We will set up initial critical levels, define KPI’s, and train engineers for analysis (where required), set critical alarm levels to ISO standards or customer requirements.

6

Service

We carry out an initial baseline survey in conjunction with your team, ensuring efforts are concentrated on your most critical assets.

5

Report

We carry out an initial baseline survey in conjunction with your team, ensuring efforts are concentrated on your most critical assets.

4

Action

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What our clients say

Our Successes

Reliability Improvement Programme Results in £11m cost avoidance

Discover how we helped a marine client turn around an underperforming CBM programme

Ronds Wireless System Prevents Catastrophic Failure Worth £120,000

Wireless monitoring system saves £120,000 in lost production costs at a precast concrete manufacturer

Condition Based Maintenance Programme Results In £295,000 Cost Avoidance

Utilising vibration and stresswave technologies throughout their fleet.

Want to discuss your reliability requirements?

Our CBM experts are available to talk about your exact reliability requirements. We can arrange to visit your site or discuss via phone or online meeting. We are ready to help.